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Our Infrastructure

We have employed European Technology for the manufacturing of the precast elements. With computerized batching plant, Battery moulds, Tilting tables, Slip former, a Fleet of specializes trailers and experienced personnel, we deliver Quality Precast in Real Time.

We have the capability to produce Hollow-core slabs of varying thickness, Prestressed Beams, Columns, Wall panels, Stairs, Slabs and various other products required for Commercial, Industrial, Institutional and Residential Projects. We offer total solution in terms of Design, Production, Transportation and Erection using in-house teams and equipment's.

Company History
BATCHING MIXING PLANT

Planetary Mixer by Wiggert & Co, Germany ensures a homogeneous mix within the shortest possible time.

Two Mixers each with a capacity of 45 Cu.m./hr keep the production process run uninterrupted.

Fully Automatic controls for incoming material produce a perfect mix with a tolerance of +/- 3%.

Four 150 Tonnes Silos & Ten 30Cu.m. Aggregate bins feed the mixer for continuous operation.

Company History
FLYING BUCKET SYSTEM

The Flying bucket is the first stage of the Concrete Distribution System.

1.5 Cu.m. Capacity buckets by Weckenmann, Germany transmit the concrete from the mixer to the spreader.

Travelling on Rails and operated through remotes, this system reduces the time from mixer to the table.

Company History
AUTOMATIC CONCRETE SHUTTLE

This forms the distribution system for our Hollow-Core Production bay.

Supplied by Weckenmann, the capacity of the shuttle is 1.5 Cu.m/batch.

It communicates with the flying bucket and transmits the concrete to the slip former machine.

Company History
CONCRETE SPREADER

This comprises the second stage of the Concrete Distribution System.

3 Cu.m. capacity spreader by Weckenmann precisely places the concrete on to the tables.

It has 10 gates, operated through remotes which can be opened one at a time or multiples based on the location of pour.

Company History
SURFACE SMOOTHING MACHINE

With the help of Weckenmann surface smoothing machine, we are able to produce elements with paint like surface and mirror finishes.

This machine runs on rails which gives the wall a perfectly level and smooth surface on the top face.

It reduces the man power required for finishing works and provides the best end product we can offer.

Company History
BATTERY MOULD

Weckenmann make Vertical Casting Machine with a total of 10 chambers can cast upto 20 walls at a time.

The elements can be of varying thickness adjusted by a hydraulic system which controls the opening sizes.

Each of the chambers are fit with form vibrators thus reducing the manpower required for casting.

This machine occupies less space than regular tables and is ideal for casting solid walls of any size.

Company History
TILTING TABLE

Horizontal casting tables from Weckenmann are used for production of Wall elements.

The tables have high grade machined steel forms which produces a mirror like surface on the elements.The tables have hot water pipes under the deck for steam curing and form vibrators to provide proper compaction.

The tilting is done using hydraulic jacks and are designed to lift upto 20 tonnes of precast product.

These tables eliminate the need for surface lifters thus keeping the surfaces of the walls clean for erection.

Company History
MULTIFUNCTION TROLLY

This machine forms a part of the Hollow-Core production system supplied by Echo Precast Engineering, Belgium.

This machine serves three purposes in the production process - cleaning the bed, oiling the bed, and pulling strands along the bed.

It is battery operated and moves on specialized steel beds installed for casting hollow-core slabs.

Company History
SLIP FORMER

The Slip former machine is the integral part of the Hollow-Core Production system supplied by Echo Precast.

It is used to produce 1.2m (4ft) modular slabs of any length and any thickness (150mm to 400mm) required by the design team.

Tube and mould sets are available in sizes of 150mm, 200mm, 250mm, 300mm and 400mm.

Operated by One-man elector-hydraulic control and electrical driven wheels with violators, it enables the production to be infinitely variable.

The machine is equipped with one stationary front hopper and one hydraulic rear hopper for concrete.

It also has two vibrator units with adjustable vibration power.

Company History
EXTRUDER

The Extruder machine is the integral part of the Hollow-Core Production system supplied by Spiroll, UK.It is used to produce 1.2m (4ft) modular slabs of any length.

Any thickness required by the design team.Tube and mould sets are available in sizes of 150mm, 200mm, 250mm, 300mm and 400mm.

Company History
MULTIANGLE SAWING MACHINE

The Multi-Angle Sawing machine by Echo Precast enables the cutting of cured concrete slabs cast in 150m lengths to varying slabs with required lengths.

The typical cutting angle is 90deg which can be adjusted to 0 deg for lengthwise cutting and any other degree for angular cutting.

Company History
Miscellaneous Equipments

20T Strand Stressing Machine by Paul using electronic controls and jacks.

Over head cranes with 20T and 10T capacity for each production bay. Multiple Mobile & Tower cranes with 25T, 60T, 100T, 135T and 150T capacities for Erection purposes.

20T capacity Gantry Crane on rails for Stockyard and loading.Multiple specialized trailers and A frames for Transportation of Precast Elements.Other supporting equipment used for precast industries.

Head Quarters

Tirupur

Call

+91 82204 55555

Contact

sales@teemageprecast.in

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